In the world of road construction, reliability, consistency, and high-volume output are non-negotiable. That’s where a stationary asphalt mixing plant becomes the backbone of large-scale infrastructure projects. Designed for continuous, high-capacity asphalt production, these plants are ideal for highways, expressways, airports, and industrial paving.
At GAJJAR Equipments Private Limited, we are a trusted manufacturer of stationary asphalt mixing plants, delivering custom-engineered solutions that combine efficiency, durability, and environmental responsibility.
What Is a Stationary Asphalt Mixing Plant?
A stationary asphalt mixing plant is a permanent installation designed to produce hot mix asphalt (HMA) in large volumes. Unlike mobile or portable plants, stationary units are fixed on a concrete foundation, making them ideal for long-term, high-output projects.
Key Features
✅ High-capacity production (40–200+ TPH)
✅ Advanced automation and control systems
✅ Precision mixing for consistent asphalt quality
✅ Integration with RAP (Recycled Asphalt Pavement) systems
✅ Eco-friendly emission control technologies
Why Choose a Stationary Asphalt Mixing Plant?
1. Superior Output for Large Projects
Stationary plants are built for continuous, high-volume asphalt production, making them perfect for national highways, airport runways, and urban expressways.
2. Long-Term Cost Efficiency
Though the initial investment is higher, stationary plants offer lower operating costs per ton, thanks to fuel-efficient burners, optimized material flow, and reduced maintenance.
3. Customization & Scalability
From modular designs to customized control panels, our plants are tailored to meet your specific production goals and site conditions.
4. Environmental Compliance
Equipped with baghouse filters, dust collectors, and noise suppression systems, our plants meet global environmental standards while supporting sustainable asphalt production.
Absolutely! Here’s the updated section you can include in your blog post to highlight the two main types of asphalt mixing plants:
Types of Stationary Asphalt Mixing Plants: Drum Mix vs. Batch Mix
When selecting an asphalt mixing plant, understanding the two primary types—drum mix and batch mix—is essential for choosing the right solution for your project needs.
1. Drum Mix Asphalt Plant (Continuous Type)
A drum mix plant produces hot mix asphalt in a continuous process, making it ideal for high-volume, time-sensitive projects.
Features:
- A single drum mixes aggregates and bitumen.
- Continuous production ensures high output with minimal interruption.
- Lower initial investment and compact design.
- Best suited for highway construction and rural road projects.
Advantages:
✅ Faster production rates
✅ Lower operational costs
✅ Simple maintenance and setup
2. Batch Mix Asphalt Plant (Intermittent Type)
A batch mix plant produces asphalt in individual batches, offering greater control over mix design and quality.
Key Features:
• The process dries, screens, and stores aggregates before mixing.
• Each batch is mixed separately in a pugmill mixer.
• Allows for frequent changes in mix specifications.
• Ideal for urban roads, airports, and projects requiring precision
Advantages:
✅ Superior mix accuracy and flexibility
✅ Easier to incorporate additives and modifiers
✅ Better suited for projects with varied asphalt requirements
Our Manufacturing Expertise
At GAJJAR, we combine engineering excellence with decades of industry experience to deliver:
• Robust steel structures for long-term durability
• Precision-engineered mixers and burners for optimal performance
• User-friendly automation systems for real-time monitoring and control
• Comprehensive after-sales support, including installation, training, and spare parts
Partner with GAJJAR for Reliable Asphalt Solutions
Whether you’re building a national expressway or managing a long-term municipal project, our stationary asphalt mixing plants deliver the performance, precision, and reliability you need.
📞 Contact us today to learn how we can support your next big project with world-class asphalt production technology. Mobile & WhatsApp: +91 9227022899, E-mail: sales@gajjarequipments.com
