Concrete is the backbone of the modern world, but creating the perfect mix requires more than just pouring ingredients into a drum.
It requires a high-precision, synchronized process where mechanical engineering meets digital control.
Gajjar Equipments specializes in designing plants that turn raw materials into high-quality concrete with surgical precision. Whether you are operating in the bustling streets of Ahmedabad or on infrastructure sites in North Africa, South America, and Caribbean countries, understanding the “how” behind the plant is the first step to maximizing your output.
The Step by Step Process of Concrete Production
1. Aggregate Feeding
The process begins with the storage of raw materials such as sand, crushed stone, and gravel in aggregate bins. Depending on whether you use an Inline or Compact plant, these materials are fed into weighing hoppers for further processing.
2. High-Precision Weighing
Quality concrete depends on the exact ratio of ingredients. Our plants utilize high-precision load cells that weigh every gram of aggregate, cement, and water.
We instantly transmit this data to the PLC control system to ensure the mix matches your required design (such as M20, M30, etc.) every single time.
3. Cement and Additive Management
While we weigh aggregates, we transfer cement from storage silos using screw conveyors. At the same time, we measure water and liquid admixtures through specialized flow meters.
These binders play a crucial role in achieving strength, durability, and workability of concrete.
4. The Mixing Stage (The Core)
We discharge all weighed materials into the mixer unit, where the actual blending takes place.
Gajjar Equipments use Twin Shaft Mixers for high-volume production because they ensure homogeneous mixing and complete coating of aggregates with cement paste.
We prefer Pan Mixers for smaller or specialized batch requirements where precision and consistency are critical.
5. Control & Discharge
We manage the entire operation through a PLC/SCADA control panel. Once the mixing cycle completes, the system automatically opens the discharge gate, and we transfer fresh concrete into a transit mixer or concrete pump for immediate site placement.
Why the Global Construction Industry Chooses Gajjar?
Gajjar Equipments is trusted worldwide for delivering reliable and high-performance batching solutions. Our focus is on precision, durability, and seamless global operations.
Seamless Documentation
We handle complex international trade requirements, including Letters of Credit (LC) and region-specific certifications, allowing clients to focus entirely on construction execution.
Climate Adaptive Engineering
Our systems are engineered to perform in diverse environments—from humid coastal regions like Guyana to hot and arid zones like Algeria. All electrical and mechanical components are protected for long-term reliability.
Remote Technical Support
We provide complete installation guidance and 24/7 technical assistance to ensure uninterrupted plant operation, no matter where your project is located.
Contact Us
Website: www.gajjarequipments.com
Call: +91 99789 92957 | +91 92270 22899
Email: sales@gajjarequipments.com
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