GAJJAR EQUIPMENTS PVT LTD is a Hot Mix Plant Manufacturer in Ahmedabad.
Our Manufacturing unit is based in Ahmedabad, Gujarat, India.
Gajjar Equipments Pvt. Ltd. offers continuous asphalt mixing plants with a capacity range of 30 TPH to 160 TPH, engineered for high-efficiency pavement mix output.
Why Choose Gajjar Hot Mix Plants?
- Designed as per MORT&H and international standards
- Manufactured using the latest technology
- Fully automatic control with manual override capability
- High-precision aggregate feeders with individual flow control
- Energy-efficient dryer drum with glass wool insulation and stainless steel cladding
- Optional modulating burner for temperature control
- Integrated microprocessor-controlled panel with AC drives
Components of the Hot Mix Plant
- Cold Aggregate Bin Feeder
- Individual bins with variable speed drive motors and gearboxes
- Allows precise control over each aggregate type based on mix design
- Dryer & Mixing Drum
- Internally fitted with specially designed flights for uniform aggregate flow
- Efficient heating and thorough mixing of aggregates and bitumen
- Burner Unit
- Two-stage auto jet burner with high/low pressure options
- Optional: Fully modulating burner for enhanced temperature management
- Load Out Conveyor
- Transports final mix to surge silo or storage
- Compatible with drag slat conveyors, bucket elevators, or belt conveyors
- Bitumen Tank
- Ensures continuous supply and controlled heating of bitumen
Working Principles of a Continuous Asphalt Plant
1. Weighing Virgin Aggregates
- Cold feed bins weigh sand, gravel, and crushed stone using automated belt speed control
- Weighed materials are moved to the dryer via charging conveyor
2. Drying & Heating Process
- Aggregates enter the primary drum section for initial drying using burner heat
- Move to secondary mixing zone, where bitumen is added and mixed
3. Aggregate Flow & Mixing
- Internal drum flights ensure:
- Even distribution
- Efficient heat transfer
- Optimal drying and coating of all particles
4. Continuous Asphalt Production
- Asphalt concrete is produced in a continuous stream
- Mix is temporarily stored in a surge silo or holding bin
- Bucket elevators, drag conveyors, or belt systems transfer the final mix
Product Highlights at a Glance
| Feature | Specification |
| Capacity Range | 30 TPH to 160 TPH |
| Automation | Fully automatic with manual override |
| Burner | Dual-stage (auto jet); optional modulating |
| Mixing Type | Continuous asphalt production |
| Control Panel | Microprocessor-based with AC drives |
| Standards | MORT&H compliant |
Frequently Asked Questions (FAQs)
Q1: What is the capacity range of Gajjar’s Hot Mix Plants?
A: Our continuous asphalt mixing plants have a capacity range from 30 TPH to 160 TPH.
Q2: Are the operations fully automated?
A: Yes, the plant is fully automatic, with the flexibility of manual override if needed.
Q3: What kind of burner system is used?
A: We offer a two-stage auto jet burner with high/low pressure settings. An optional modulating burner is also available.
Q4: Is the plant suitable for all climatic conditions?
A: The dryer drum uses glass wool insulation and stainless steel cladding to ensure optimal thermal efficiency even in extreme conditions.
Q5: How accurate is the aggregate proportioning?
A: We equip each aggregate bin with its own variable speed drive, enabling precise and programmable aggregate flow control.
Q6: Can I get a brochure?
A: Absolutely! Click on GET PRODUCT BROCHURE or contact our team directly for detailed specifications and layout drawings.
GAJJAR EQUIPMENTS PVT LTD is a Hot Mix Plant Manufacturer in Ahmedabad and also
Hot Mix Plant Exporter to Guyana including locations Georgetown, Linden, New Amsterdam, Anna Regina, Princetown, Bartica, Crabwood Creek, Parika, Rose Hall, Lethem, Uitvlugt, Rosignol, Mahdia, Kwakwani, Skeldon, Mahaicony Village, Saint Cuthberts Mission, Cane Grove, Windsor Forest, Karasabai Village, Charity, Paramakatoi, Adventure, Annandale, Mabaruma, Clonbrook, Port Kaituma, Port Mourant, Onderneeming, Aishalton, Karaudanawa, Orealla, Den Amstel, Santa Rosa Mission, Sand Creek Village, Marurawaunawa Village, Belladrum, Hosororo, Monkey Mountain, Ituni, Hampton Court, Awaruwaunawa, Achiwib, Kamwatta Hill, Koriabo, Yupukarri, Capoey, Sawariwaunawa, Saint Francis Mission, Kumaka, Annai, Queenstown, Vreed-en-Hoop, Kabakaburi, Kato Village, Matthews Ridge, Dadanawa, Barakara, Kamarang, Woweta Village, Weldaad, Hiawa, Santa Mission, Surama Village, Apoteri, Imbaimadai, Hyde Park, Rockstone, Zeelandia, and Fort Wellington.
For more details, technical specifications, or to request a product brochure, contact us today.
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