GAJJAR make GEC-S stationary Concrete batching plant are designed for robust storage, uniform mixing, and high-production demands. Our stationary batching plant set the industry standard for reliability and longevity. They ensure consistent performance over time. These plants address the needs of both large and small projects, providing a complete solution for concrete production. Our concrete batching plants can handle substantial production volumes, making them suitable for various construction projects. The stationary batch mix plants ensure a uniform mix of concrete, resulting in consistent quality for every batch.

STATIONARY

INLINE CONCRETE BATCHING PLANT

Concrete batching plant

Capacity range:
60 M3 ΤΟ 240 M3

Exceptional
Concrete Mix Output

HIGHLIGHTS

Working Principles

1. Aggregate Feeding

Aggregates such as sand, gravel, and crushed stone are stored in separate bins or hoppers. Each type of aggregate is weighed separately to ensure the correct proportions. The weighed aggregates are then fed into the mixer using conveyor belts or skip hoists. This step ensures that the right amount of each aggregate is used in the mix.

2. Cement and Water Addition

Cement is stored in silos to keep it dry and free from contamination. The required amount of cement is dispensed into the mixer. Water and any necessary additives are measured and added to the mix. The precise measurement of water is crucial for achieving the desired concrete consistency and strength.

3. Mixing Process

The mixer combines the aggregates, cement, water, and additives. This can be done in various types of mixers, such as twin-shaft mixers, pan/drum mixers, or planetary mixers. The mixing process ensures that all the materials are thoroughly combined to produce a homogeneous concrete mix. This step is essential for ensuring the quality and uniformity of the concrete. The duration of the mixing process can vary depending on the type of mixer and the specific requirements of the concrete mix. Typically, it takes a few minutes to achieve a uniform mix.

4. Discharge and Transport

Once the mixing is complete, the concrete is discharged from the mixer. This can be done through a discharge chute or directly into a concrete transport vehicle. The mixed concrete is then transported to the construction site using concrete mixer trucks or other delivery vehicles. These trucks are equipped with rotating drums to keep the concrete agitated and prevent it from setting during transport. Upon arrival at the construction site, the concrete is placed into the desired formwork and compacted to remove any air pockets, ensuring a strong and durable structure.

Key Components of Static Concrete Batching Plant

These bins store different types and sizes of aggregates, such as sand, gravel, and crushed stone. They are usually divided into multiple compartments to hold various aggregate sizes. The bins are equipped with gates at the bottom to control the flow of aggregates onto the conveyor belts.

Conveyor belts transport aggregates from the bins to the mixing unit. They ensure a continuous and controlled flow of materials. Some plants use skip hoists instead of conveyor belts, especially in smaller plants.

The mixing unit is the heart of the batching plant. It combines all the ingredients to produce concrete. There are different types of mixers, including:
  • Twin Shaft Mixers: Known for their high mixing efficiency and ability to produce a homogeneous mix quickly.
  • Planetary Mixers: Ideal for precast concrete production due to their thorough mixing action.
  • Drum Mixers: Common in smaller plants, they are simpler and less expensive but may not mix as thoroughly as twin shaft or planetary mixers.
  • The control panel is the brain of the batching plant. It allows operators to monitor and control the entire process, including, ensuring the correct amounts of aggregates, cement, water, and additives are used, controlling how long the ingredients are mixed to achieve the desired consistency, and managing the discharge of the mixed concrete into trucks or other containers.

    Cement silos store cement in bulk. They are typically cylindrical structures made of steel. The cement is fed into the silos using pneumatic systems and is discharged through screw conveyors or pneumatic systems to the mixing unit.

    These tanks store water and various additives, such as admixtures and coloring agents. The water tank is usually equipped with a pump to supply water to the mixing unit. Additive tanks have dosing systems to ensure precise amounts are added to the mix.

    Available Models

    MODELGECS-60GECS-75GECS-90GECS-120GECS-160GECS-200GECS-240
    Concrete output capacity (m3/hr)607590120160200240
    Mixer Capacity (Ltrs.)1500 / 10001875 / 12503000 / 20004500 / 30006000 / 40007500 / 50009000 / 6000
    Batch Capacity (m3)11.2523456
    Type of MixerTwin Shaft / Planetary
    No. of Bins (In-line)4
    Weighing SystemAggregate, Cement, Water, Additive
    Air CompressorYes
    Discharge Height3.8 Mtrs.

    Per GAJJAR’s policy of constant upgradation of products, specifications are subject to change without prior notice.