In today’s fast-paced construction environment, mobile compact concrete batching plants have become essential for contractors seeking on-site concrete production, especially in remote or space-constrained locations. These plants combine the core functions of a traditional batching plant into a compact, transportable unit, offering flexibility without compromising on performance.
At GAJJAR EQUIPMENTS PVT LTD, we design and export mobile compact concrete batching plants that are engineered for efficiency, precision, and rapid deployment. In this post, we’ll explore the key components that make these plants so effective.
What Is a Mobile Compact Concrete Batching Plant?
A mobile compact concrete batching plant is a fully integrated, trailer- or skid-mounted system that includes all the essential equipment for producing high-quality concrete. It is designed for quick installation, easy transport, and automated operation, making it ideal for short-term projects, remote sites, and urban construction.
Key Components of a Mobile Compact Concrete Batching Plant
1. Aggregate Storage Bins (Cold Feed Bins)
- Typically 2–4 compartments for different aggregate sizes
- Equipped with vibratory feeders or belt conveyors
- Mounted on the main chassis or detachable for transport
Function: Stores and regulates the flow of sand, gravel, and crushed stone into the mixing system.
2. Cement Silo or Hopper
- Can be integrated or mounted separately
- Includes screw conveyor for cement transfer
- Optional dust collector for environmental compliance
Function: Stores bulk cement and feeds it into the weighing system with precision.
3. Water & Additive Tanks
- Stainless steel or plastic tanks for clean water and chemical admixtures
- Equipped with dosing pumps and flow meters
- Additive tanks often include multiple compartments for different chemicals
Function: Controls water-cement ratio and enhances concrete properties like workability and setting time.
4. Weighing Systems
- Load cells for aggregates, cement, water, and additives
- Integrated into hoppers or tanks for real-time measurement
- Controlled via PLC for high accuracy
Function: Ensures precise batching of all ingredients for consistent concrete quality.
5. Mixing Unit
- Twin-shaft mixer, pan mixer, or planetary mixer depending on model
- Mounted directly on the chassis
- Includes discharge gate for loading into transit mixers or pumps
Function: Blends all materials into a homogenous concrete mix within 30–60 seconds.
6. Control Panel & Automation System
- PLC-based control system with touchscreen HMI
- Stores multiple mix designs and production logs
- Real-time monitoring of batching, mixing, and discharge
Function: Automates the entire process, reduces human error, and improves productivity.
7. Chassis & Mobility Features
- Mounted on a trailer or skid frame
- Includes foldable or telescopic components for transport
- Hydraulic jacks or stabilizers for leveling on-site
Function: Enables fast relocation and setup without the need for deep foundations.
Optional Add-Ons
- Cement bag breaker for manual cement feeding
- Integrated concrete pump for direct placement
- Remote monitoring system for fleet management
- Water recycling unit for eco-friendly operation
Applications of Mobile Compact Concrete Batching Plants
- Highway and bridge construction
- Remote housing and infrastructure projects
- Urban developments with limited space
- Temporary or phased construction sites
- Export markets with logistical constraints
Partner with GAJJAR for Smart Concrete Solutions
At GAJJAR EQUIPMENTS PVT LTD, we deliver mobile compact concrete batching plants that combine portability, precision, and performance. Whether you’re building roads in remote regions or managing urban infrastructure, our plants are built to deliver fresh, high-quality concrete—anytime, anywhere.
Contact us today to request a quote or learn more about our export-ready mobile batching solutions!
View Product: Click here
