In road construction, bitumen is the binding agent that holds the asphalt mix together. However, transporting and storing hot liquid bitumen over long distances is impractical and unsafe. That’s where the Bitumen Drum Decanter comes in—a specialized machine designed to melt solid or semi-solid bitumen packed in drums and convert it into a usable liquid form for asphalt production.
At GAJJAR EQUIPMENTS PVT. LTD., we manufacture high-performance bitumen drum decanters that offer safe, efficient, and continuous melting, making them indispensable for contractors working with drummed bitumen in remote or large-scale projects.
What Is a Bitumen Drum Decanter?
A bitumen drum decanter is an industrial unit that extracts and liquefies bitumen from steel drums using a controlled heating process. It allows contractors to melt bitumen on-site, ensuring a steady supply of hot bitumen for asphalt plants, bitumen sprayers, and other road machinery.
Key Components of a Bitumen Drum Decanter
| Component | Function |
| Melting Chamber | Thermally insulated chamber where drums are heated using thermic oil |
| Hydraulic Barrel Loader | Automatically feeds drums into the chamber using hydraulic arms |
| Thermic Oil Heater | Heats oil that circulates around drums to melt bitumen safely |
| Bitumen Collection Tank | Stores melted bitumen before transfer to asphalt plant or sprayer |
| Bitumen Transfer Pump | Pumps liquefied bitumen to storage or mixing units |
| Control Panel | Automates temperature control, pump operation, and safety systems |
How Does It Work?
- Drum Feeding: Steel drums are loaded into the melting chamber using hydraulic arms.
- Heating Process: Thermic oil circulates through pipelines surrounding the drums, gradually heating the bitumen.
- Melting & Collection: As bitumen melts, it flows into the lower chamber by gravity.
- Transfer: A bitumen pump transfers the liquid bitumen to a storage tank or directly to the asphalt plant.
This process is safe, enclosed, and energy-efficient, minimizing heat loss and emissions.
Benefits of Using a Bitumen Drum Decanter
1. On-Site Bitumen Availability
Eliminates the need for transporting hot bitumen over long distances.
2. Fuel & Energy Efficiency
Thermic oil heating systems offer uniform heat distribution and low fuel consumption.
3. Improved Safety
Enclosed heating reduces risk of burns, spills, and fire hazards.
4. Reduced Material Waste
Ensures complete melting of drum-packed bitumen with minimal residue.
5. Time-Saving Operation
Continuous melting and pumping streamline the supply chain for asphalt production.
Applications
- Asphalt drum mix and batch mix plants
- Bitumen sprayers and distributors
- Road construction in remote or rural areas
- Export projects using drummed bitumen logistics
Partner with GAJJAR for Reliable Bitumen Solutions
Our bitumen drum decanters are built for durability, safety, and performance, helping contractors maintain a steady, on-demand supply of hot bitumen. Whether you’re working on national highways or exporting to Latin America, we deliver custom-engineered solutions that meet your project needs.
Contact us today to request a quote or learn more about our bitumen melting systems!
View Product: Click here
