GAJJAR EQUIPMENTS PVT LTD offers Asphalt Batch Mix Plant with Low Maintenance in Tanzania.
Our Manufacturing unit is based in Ahmedabad, Gujarat, India.
GAJJAR Equipments’ Asphalt Batch Mix Plants are engineered to deliver high-quality, consistent hot mix asphalt with low maintenance requirements.
Designed with precision and advanced technology, these plants ensure optimal efficiency, flexibility, and reliability for asphalt production.
Work of Asphalt Batch Mix Plant
GAJJAR Asphalt Batch Mix Plants assist contractors in producing hot mix asphalt through a discontinuous batching process using precise weighing technology.
Key benefits include:
- Consistent mix quality with maximum flexibility.
- Cost-effective operation with low energy and spare parts consumption.
- Easy integration of Reclaimed Asphalt Pavement (RAP) up to 30% for sustainable construction.
- User-friendly control system for managing complex processes efficiently.
Working Principles of Asphalt Batch Mix Plant
The Asphalt Batch Mix Plant operates through a systematic four-stage process:
- Aggregate Weighing and Drying:
- The plant stores aggregates in cold aggregate bins.
- Precisely weighed and transferred to the drying drum.
- Heated to remove moisture, ensuring optimal mix quality.
- Asphalt Heating and Pumping:
- The plant stores asphalt binder in tanks and heats it to the required temperature.
- Pumped to the central mixing unit for combination with aggregates.
- Mixing:
- Heated aggregates and asphalt binder are mixed in a central mixer.
- Filler materials are added as needed.
- RAP (Reclaimed Asphalt Pavement) can be introduced for eco-friendly production.
- Discharge:
- The prepared hot mix asphalt is discharged into trucks or storage silos for transport to the construction site.
Components
- Cold Aggregate Bin Feeder: Equipped with variable speed drive motors for precise aggregate flow control.
- Drying Drum: Heats and dries aggregates efficiently.
- Hot Elevator: Transfers heated aggregates to mixing unit.
- Central Mixer / Pug Mill Mixer: Ensures uniform mixing of asphalt and aggregates.
- Bag House Filter: Reverse air-flow type for dust collection and environmental compliance.
- Weighing Units: High-precision system for aggregates, fillers, and bitumen using load cells.
- Bitumen Tank & Thermic Oil Heater: Maintains optimal asphalt binder temperature.
Specifications
| Model | Capacity (TPH) @ 3% moisture |
| GEBM-80 | 80 |
| GEBM-100 | 100 |
| GEBM-120 | 120 |
| GEBM-140 | 140 |
| GEBM-160 | 160 |
| GEBM-200 | 200 |
Features
- High-accuracy aggregate feeder bins for precise material proportioning.
- Sturdy batching tower with multi-deck vibratory screens, hot bins, and pug mill mixer.
- Modulating burner for higher thermal efficiency and reduced fuel consumption.
- Indirect heating of asphalt tanks with thermic oil heater.
- Optional RAP feeding system for recycled asphalt incorporation.
- PLC-based control panel with user-friendly HMI interface.
- Reverse air-flow type dry bag house for effective dust management.
Applications
GAJJAR Asphalt Batch Mix Plants are ideal for:
- Road construction projects including highways, expressways, and urban roads.
- Pavement rehabilitation using recycled asphalt materials.
- Large-scale and small-scale asphalt production for contractors.
- Sustainable infrastructure projects using RAP materials.
FAQs
Q1: What is the production capacity of GAJJAR Asphalt Batch Mix Plants?
A: The plants are available in capacities ranging from 80 TPH to 200 TPH at 3% moisture content.
Q2: Can the plant use recycled asphalt materials?
A: You can introduce up to 30% Reclaimed Asphalt Pavement (RAP) directly into the mixing process.
Q3: How energy-efficient are the plants?
A: The modulating burner and thermic oil-heated asphalt tanks ensure low fuel consumption and high thermal efficiency.
Q4: Is the plant easy to operate?
A: Yes, the PLC-based control panel with HMI provides an intuitive interface for hassle-free operation.
Q5: What is the maintenance requirement?
A: GAJJAR designs Asphalt Batch Mix Plants with durable components and simplified service procedures for low maintenance.
GAJJAR EQUIPMENTS PVT LTD offers Asphalt Batch Mix Plant with Low Maintenance in Tanzania and including locations in Dar es Salaam, Mwanza, Arusha, Mbeya, Morogoro, Tanga, Kahama, Tabora, Zanzibar City, Kigoma, Dodoma, Sumbawanga, Kasulu, Songea, Moshi, Musoma, Shinyanga, Iringa, Singida, Njombe, Bukoba, Kibaha, Mtwara, Mpanda, Tunduma, Makambako, Babati, Handeni, Lindi, Korogwe, Mafinga, Nansio and many more.
For more information or to request a quote, please contact us.
Website: www. gajjarequipments.com
Call: +91 99789 92957 | +91 92270 22899
Email Id: sales@gajjarequipments.com
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