Asphalt Plant Manufacturer

Asphalt plant machinery and equipment manufactured by leading asphalt plant manufacturer for road construction and paving projects.

Gajjar Equipments Pvt. Ltd. is a prominent Asphalt Plant Manufacturer in Ahmedabad.

Our manufacturing unit is based in Ahmedabad, Gujarat, India.

Gajjar Equipments Private Limited is a leading manufacturer and exporter of Stationary Asphalt Drum Mix Plants, designed for continuous and efficient asphalt production at fixed locations.

Built to deliver high productivity, exceptional mix quality, and long-lasting performance, our stationary asphalt plants are ideal for small to large-scale infrastructure projects, including:

  • Village and rural roads
  • National highways and expressways
  • Airports and runways
  • Industrial and commercial developments

Cutting-edge technology, advanced automation, and robust construction equip each plant to perform reliably under all working conditions.

Our Stationary Asphalt Drum Mix Plant Range

Continuous Asphalt Mixing Plants

Available in multiple models, our stationary drum mix plants deliver consistent, uninterrupted asphalt production for long-term applications.

Capacity Range: 30 TPH to 160 TPH
Exceptional Output: Engineered for precision, efficiency, and durability

Why Choose Gajjar Equipments Pvt. Ltd.?

  • Over three decades of manufacturing excellence in asphalt and road construction machinery.
  • Proven track record across India and global markets.
  • Customizable solutions tailored to meet specific project requirements.
  • 24/7 technical support and after-sales service.
  • Commitment to innovation, durability, and sustainability.

Highlights & Advantages

  • Manufactured using latest technology meeting MORTH and international quality standards
  • Fully automatic operations with manual override for enhanced control
  • High-accuracy aggregate feeder bins equipped with no-flow indicator switches
  • Glass wool insulated dryer drum with stainless steel cladding for superior heat retention
  • Two-stage (high & low pressure) jet auto burner for efficient fuel consumption
    (Optional: Modulating burner for enhanced temperature control)
  • Microprocessor-based electronic control panel with A.C. drives for smooth and precise operations

Working Principle of the Asphalt Drum Mix Plant

1. Weighing Virgin Aggregates

  • Operators individually weigh aggregates such as sand, gravel, and crushed stone from cold feed bins.
  • The variable speed drives ensure accurate proportioning as per the mix design.
  • Aggregates are then transferred via charging conveyor to the dryer drum.

2. Drying and Heating

  • Inside the dryer drum, aggregates are heated and dried by the burner’s flame.
  • The primary zone handles drying, while in the secondary zone, bitumen is added and mixing takes place.
  • Continuous movement ensures uniform heating and coating of aggregates.

3. Aggregate Flow & Mixing

  • Equipped with specially designed flights (paddles), the drum ensures efficient aggregate flow and uniform distribution.
  • This results in fast drying, thorough mixing, and consistent asphalt quality.

4. Continuous Asphalt Production

  • The system operates continuously, producing asphalt in a steady, non-stop process.
  • The finished mix is conveyed to a surge silo or holding bin through a drag slat or belt conveyor, ready for loading and transport.

Components of Gajjar Asphalt Drum Mix Plants

  • Cold Aggregate Bin Feeder:
    Variable speed drive motors with gearboxes for precise aggregate flow control.
  • Dryer & Mixing Drum:
    Fully insulated and SS-cladded for efficient heat transfer and minimal heat loss.
  • Burner Unit:
    Auto burner with optional modulating control for fuel-efficient performance.
  • Load Out Conveyor:
    Heavy-duty design for smooth material transfer to storage or transport units.
  • Bitumen Tank:
    Well-insulated, thermostatically controlled tanks ensure proper bitumen temperature and viscosity.

Available Models and Capacities

ModelRated Output (at 3% Moisture Content)
DMX-3030–45 TPH
DMX-4540–60 TPH
DMX-5060–90 TPH
DMX-6090–120 TPH
DMX-65120–160 TPH

Frequently Asked Questions (FAQs)

1. What is a Stationary Asphalt Drum Mix Plant?

A stationary drum mix plant is a continuous type asphalt production system designed for long-term installation at fixed locations.

2. How is a stationary plant different from a mobile plant?

A stationary plant is installed permanently and offers higher production capacity, whereas a mobile plant is designed for easy transportation between sites with lower production rates.

3. What are the standard capacities offered by Gajjar Equipments?

Our stationary asphalt drum mix plants are available in capacities ranging from 30 TPH to 160 TPH, suitable for small, medium, and large-scale projects.

4. Do the plants comply with MORTH standards?

All our stationary asphalt plants are designed and manufactured to meet MORTH and international quality standards.

5. What kind of after-sales support is available?

Gajjar Equipments provides comprehensive after-sales service, including installation assistance, operator training, maintenance support, and spare parts supply.

Gajjar Equipments Pvt. Ltd. is a prominent Asphalt Plant Manufacturer in Ahmedabad and also, we are exporter of Asphalt Plant in Tanzania including locations in Dar es Salaam, Mwanza, Arusha, Mbeya, Morogoro, Tanga, Kahama, Tabora, Zanzibar City, Kigoma, Dodoma, Sumbawanga, Kasulu, Songea, Moshi, Musoma, Shinyanga, Iringa, Singida, Njombe, Bukoba, Kibaha, Mtwara, Mpanda, Tunduma, Makambako, Babati, Handeni, Lindi, Korogwe, Mafinga, Nansio

For more information or to request a quote, please contact us.

Website: www. gajjarequipments.com
Call: +91 99789 92957 | +91 92270 22899
Email Id: sales@gajjarequipments.com

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