GAJJAR EQUIPMENTS PVT LTD is an Asphalt Production Plant Manufacturer Ahmedabad.
Our head office and Manufacturing unit is based in Ahmedabad, Gujarat, India.
GAJJAR Equipments Pvt. Ltd. specializes in manufacturing asphalt batch mix plants designed to ensure consistent mix quality and maximum flexibility throughout the production process.
GAJJAR EQUIPMENTS PVT LTD engineers its plants with precision to seamlessly integrate processes such as feeding, heating, drying, screening, and mixing, while optimizing operational efficiency.
Our advanced control systems incorporate cutting-edge technology with an intuitive user interface, enabling operators to efficiently manage complex interactions across various plant components.
We engineer our asphalt batch mix plants to meet the growing demand for cost-effective, reliable, and high-performance solutions for hot mix asphalt production, offering reduced operating costs and affordable spare parts.
Features of GAJJAR Asphalt Batch Mix Plants:
- Consistency and Quality: Ensures consistent asphalt mix quality with precise weighing and controlled processes.
- Flexible Mixing Process: Offers maximum flexibility in the asphalt mixing process, allowing integration of recycled materials for cost-effectiveness and sustainability.
- High-Performance Control System: Features a proven PLC-based control system with HMI for enhanced user-friendliness and operational ease.
- Reduced Operating Costs: Low operational costs and affordable spare parts enhance the overall cost-effectiveness of the plant.
- Integration of Reclaimed Asphalt (RAP): Our advanced technology allows us to integrate up to 30% pre-processed cold RAP directly into the mix.
Asphalt Batch Mix Plant – Specifications
Capacity Range:
- 80 TPH to 200 TPH
Available Models:
- GEBM-80
- GEBM-100
- GEBM-120
- GEBM-140
- GEBM-160
- GEBM-200
Highlights:
- Accurate Aggregate Feeding: High-accuracy aggregate feeder bins ensure precise material batching.
- Sturdy Batching Tower: Features a robust multi-deck vibratory screen, hot bins, and pug mill mixer.
- Efficient Burner Technology: Modulating burners optimize thermal efficiency and reduce fuel consumption.
- Indirect Asphalt Heating: Asphalt tanks are heated using thermic oil heaters for consistent performance.
- Dust Management: Equipped with a reverse air-flow type dry bag house filter for superior dust control.
- RAP Feeding Option: Optional provisions for feeding RAP material into the plant for sustainable operations.
- User-Friendly Control System: Advanced PLC-based control panel with HMI for ease of operation.
Working Principle of Asphalt Batch Mix Plant
- Aggregate Weighing and Drying:
- The cold aggregate bins store the aggregates, workers weigh them accurately, and then transfer them to a drying drum where the drum heats them to remove moisture.
- Asphalt Heating and Pumping:
- The insulated tanks store the asphalt binder, which is heated to the required temperature and then pumped to the mixer for blending.
- Mixing:
- The central pug mill mixer mixes the heated aggregates and asphalt binder. If required, additional filler materials are added during this phase to achieve the desired mix specifications.
- Discharge:
- Once the mixing process is complete, the hot asphalt mix is discharged from the mixer into trucks or storage silos, ready for transport to the construction site.
- Once the mixing process is complete, the hot asphalt mix is discharged from the mixer into trucks or storage silos, ready for transport to the construction site.
Components of GAJJAR Asphalt Batch Mix Plants:
- Cold Aggregate Bin Feeder: Stores and feeds aggregates for accurate weighing.
- Drying Drum: Dries aggregates by heating to remove moisture content.
- Hot Elevator: Elevates hot aggregates for further processing.
- Mixer: Central pug mill mixer for thorough mixing of aggregates, asphalt binder, and filler materials.
- Bag House Filter: Reverse air-flow type filter for efficient dust collection and environmental compliance.
- Weighing Units: High-accuracy units for precise batching of aggregates and asphalt binder.
- Hot Aggregate Bin: It stores hot aggregates before mixing them.
- Bitumen Tank: Storage for heated asphalt binder.
- Thermic Oil Heater: Indirect heating system for maintaining asphalt temperature.
Conclusion:
GAJJAR Equipments Pvt. Ltd. commits to providing the most reliable and efficient asphalt batch mix plants, designed to meet the needs of contractors and producers across the globe.
Our plants combine innovation, precision, and sustainability to deliver the highest quality asphalt mixes with minimal operational costs.
For more information or to request a quote, please contact us.
Website: www. gajjarequipments.com
Call: +91 99789 92957 | +91 92270 22899
Email Id: sales@gajjarequipments.com
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