Bitumen is the lifeblood of asphalt production, serving as the binder that holds aggregates together. However, transporting and storing hot bitumen over long distances is impractical and often unsafe. That’s why bitumen melting solutions have become essential for asphalt plants—especially in regions where bitumen is supplied in drums, bags, or blocks.
At Gajjar Equipments Pvt. Ltd., we offer a range of bitumen melting systems designed to deliver continuous, safe, and energy-efficient liquefaction of solid bitumen for seamless integration into asphalt production.
Why Bitumen Melting Solutions Matter
- Enable on-site liquefaction of drummed or bagged bitumen
- Reduce dependency on bulk hot bitumen supply
- Improve safety and reduce manual handling risks
- Ensure consistent temperature and viscosity for asphalt mixing
- Lower transportation and packaging costs
Types of Bitumen Melting Solutions
1. Bitumen Drum Decanter
Designed to melt bitumen stored in steel drums (typically 150–200 kg), this system uses thermic oil heating to liquefy bitumen safely.
Key Features:
- Hydraulic drum loading system
- Thermic oil coils for indirect heating
- Insulated melting chamber
- Bitumen collection tank with transfer pump
Best For: Contractors using standard steel drums in remote or export-driven projects.
2. Bitumen Bag Decanter / Bitumen Bag Melter
Ideal for melting bitumen packed in PE bags or jumbo bags, this system is gaining popularity in developing regions due to its lightweight packaging and reduced waste.
Key Features:
- Feeding chamber for 1-ton bags
- Heat-conductive grid for uniform melting
- Plastic separation system
- Agitated bitumen tank for continuous flow
Best For: Projects focused on sustainability, cost reduction, and flexible logistics.
3. Block Bitumen Melting Units
These systems melt solid bitumen blocks using direct or indirect heating methods. They are compact and suitable for small-scale operations.
Key Features:
- Electric or thermic oil heating
- Manual or semi-automatic feeding
- Compact footprint for urban sites
Best For: Small contractors or mobile asphalt plants with limited space.
Emerging Trends in Bitumen Melting Technology
- IoT-Enabled Monitoring: Real-time temperature and flow control for better efficiency
- Energy Recovery Systems: Reuse heat from exhaust gases to reduce fuel consumption
- Eco-Friendly Packaging: Shift toward recyclable bitumen bags and reduced drum usage
- Hybrid Heating Systems: Combining thermic oil and electric heating for flexible operation
Partner with GAJJAR for Reliable Bitumen Handling Solutions
Whether you’re working on national highways or exporting to Latin America, our bitumen melting systems are designed to deliver safe, efficient, and scalable liquefaction for asphalt production. From drum decanters to bag melters, we help you choose the right solution based on your packaging format, project size, and environmental goals.
???? Contact us today to request a quote or explore our full range of bitumen melting equipment! Mobile & WhatsApp: +91 9227022899, E-mail: sales@gajjarequipments.com.
