GAJJAR EQUIPMENTS PVT LTD offers Hot Mix Plant in Gujarat.
Our head office and manufacturing unit are based in Ahmedabad, Gujarat, India.
We Manufactured with the latest technology, ensuring adherence to MORT&H standards and international quality guidelines for reliable performance.
Fully automatic operation is available with a manual override option, providing flexibility for various operational requirements.
High-precision aggregate feeder bins with flow indicator switches ensure accurate measurement and consistent feeding for efficient asphalt production.
The dryer drum is insulated with glass wool, enclosed in stainless steel cladding, enhancing efficiency and longevity.
The two-stage auto jet burner operates at high and low pressures for optimal performance, with an optional modulating burner.
The Hot Mix Plant is available in a capacity range of 30 TPH to 160 TPH, ensuring flexibility for both small and large-scale projects.
Available Capacities
- DMX-30
- DMX-45
- DMX-50
- DMX-60
- DMX-65
Bitumen Storage Tanks
- Design Options: Cylindrical, O-shaped, or U-shaped tanks available.
- Insulation: Tanks are insulated with 50mm thick rock wool to minimize heat loss and reduce fuel consumption.
- Burner and Pump Systems: Standard package includes an automatic pressure jet oil burner, a bitumen pump with a jacketed oil body, and a bitumen metering system with a variable-speed motor and a hot oil circulation motor.
Key Components of the Hot Mix Plant
- Cold Aggregate Bin Feeder
- Dryer & Mixing Drum
- Burner Unit
- Load-Out Conveyor
- Bitumen Tank
Working Principles of Hot Mix Plant
- Weighing of Virgin Aggregates:
Virgin aggregates such as sand, gravel, and crushed stone are weighed separately from cold feed bins using variable, continuous, and automatic belt speed.
Control systems ensure accurate proportions, and after weighing, aggregates are transferred to the dryer. - Drying and Heating of Aggregates:
Aggregates are dried and heated in the primary section of the drum by heat from the burner. In the secondary section, the aggregates are mixed with asphalt, and further drying occurs. - Aggregate Flow and Mixing:
The drum mixer, equipped with internal flights (paddles), ensures the aggregates are evenly spread and rotated throughout the drum.
This mechanism ensures efficient and uniform heating and drying of all particles. - Continuous Asphalt Production:
Asphalt concrete is produced continuously, and a surge silo or holding bin is used to store the mix temporarily.
Conveying systems such as bucket elevators, drag slat conveyors, and belt conveyors are employed to move the asphalt mix from the discharge end to the storage unit.
Uses of Hot Mix Plant:
Road Construction
Airports
Industrial Developments
Urban Infrastructure
Government and Private Sector Projects
FAQs:
Q1: What capacities are available for the Hot Mix Plant?
- Available in capacities ranging from 30 TPH to 160 TPH, including models DMX-30, DMX-45, DMX-50, DMX-60, and DMX-65.
Q2: What are the key components of the Hot Mix Plant?
- Key components include Cold Aggregate Bin Feeder, Dryer & Mixing Drum, Burner Unit, Load-Out Conveyor, and Bitumen Tank.
Q3: What makes the dryer drum efficient?
- The dryer drum is insulated with glass wool and enclosed in stainless steel cladding for improved efficiency and longevity.
Q4: How does the Hot Mix Plant operate?
- It features automatic operation with a manual override option. The plant continuously produces asphalt concrete, with precise aggregate feeding and mixing systems.
Q5: What are the uses of the Hot Mix Plant?
- It’s used for road construction, airports, industrial developments, and both government and private sector infrastructure projects.
Q6: What are the bitumen tank options and features?
- Cylindrical, O-shaped, or U-shaped tanks are available, with 50mm thick rock wool insulation for heat retention and reduced fuel consumption.
GAJJAR EQUIPMENTS PVT LTD offers Hot Mix Plant in Gujarat including locations in Ahmedabad, Surat, Vadodara, Rajkot, Bhavnagar, Jamnagar, Anand, Gandhinagar, Bharuch, Morbi, Vapi, Valsad, Junagadh, Nadiad, Mehsana, Porbandar, Godhra, Navsari, Surendranagar, Patan, Amreli, Palanpur, Modasa, Dahod, Gandhidham, Bhuj, Ankleshwar, Kalol, Sanand, Halol, Kadi, Khambhat, Jetpur, Kutch, Mundra, Morbi, Rajpipla, Dwarka, Dholka, Gandharpur, Bhachau, Chotila, Dhandhuka, Umargam, Padra, Jhagadia, Kalol, Savli, Sachin, Palghar, Godhra, Vallabh Vidyanagar, Mandvi, Halvad, Balasinor, Nandesari, Pardi, Karamsad.
For more information or to request a quote, please contact us:
- Email: sales@gajjarequipments.com
- Phone (India): +91 99789 92957
- Website: http://www.gajjarequipments.com
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